Our Process

Structural Steel Galvanizing and Painting

Where light steel fabrication is required, we will ensure the steel is galvanised or painted, depending on the engineering requirements. The process of galvanizing and painting steel involves a series of steps to enhance its durability and aesthetic appeal. Galvanizing begins with cleaning the steel surface to remove any impurities and contaminants. The steel is then immersed in a bath of molten zinc, which forms a metallurgical bond with the surface, creating a protective layer that guards against corrosion and rust. After galvanizing, the steel is allowed to cool and undergoes inspection to ensure uniform coating thickness and adherence. Painting follows, starting with surface preparation, which may involve cleaning, sandblasting, or applying a primer to promote adhesion. Multiple layers of paint are then applied using spray, brush, or roller techniques, with each coat allowed to dry before the next is applied. The result is a steel surface that not only boasts exceptional corrosion resistance thanks to galvanizing but also showcases a vibrant and durable paint finish, ready to withstand the elements and maintain its appearance for years to come.

Software, Detailing with Accuracy

As part of our process, we detail steel frames and trusses with Tekla and Vertex to ensure precision and efficiency. By importing architectural and engineering drawings, the software establishes a solid foundation for the structural model. With intuitive tools, users accurately position walls and trusses, columns, and connections, leveraging the software’s extensive library of standard steel sections. These software programs streamline collaboration by generating detailed fabrication drawings and bills of materials. Its seamless integration with other products enhances workflow efficiency, delivering accurate representations that meet industry standards with ease.

Wind Classification

Undertaking projects in regions with wind ratings from N1 to N6 and cyclone ratings from C1 to C4 necessitates that meticulous planning and adherence to specific building standards is part of our process. In Australia, N1 to N6 denote different levels of normal wind regions, with N1 being the least and N4 the most susceptible to wind forces. Similar to that, C1 to C4 signify cyclone wind regions, with C1 being the least and C4 being the most prone to cyclonic activity. When tackling steel frames and trusses in these regions, engineers and architects must factor in the respective wind and cyclone classifications to ensure structures are designed and built to withstand the anticipated wind loads and cyclonic forces. This often involves utilizing robust materials, reinforcement techniques and design strategies tailored to the specific wind and cyclone ratings of the project location, thereby ensuring the safety and resilience of the built environment against extreme weather conditions.